������������������������ SECTION 07570

 

����������������������� TRAFFIC COATING

 

This section is based on "ALL DECK Coating System" manufactured by Environmental Coating Systems, Inc., headquartered at the following address:

���� 3321 S. Susan Street

���� Santa Ana, CA� 92704

���� Telephone:� (800) ALL-DECK or (714) 641-1340

���� Fax:� (714) 641-7006

 

ALL DECK is a 3-coat textured acrylic deck coating which can be applied over concrete, plywood, asphalt, and metal substrates, as well as other coatings.� Decorative finish coats and confetti finish are available.

PART 1� GENERAL

 

1.1 SECTION INCLUDES

 

��� A.� Fluid applied, fiberglass reinforced, fire retardant,� decorative, non-skid, textured, waterproof acrylic deck coating system.

 

��� B.� Perimeter edging and flashing.

 

1.2 RELATED SECTIONS

Delete any sections below not relevant to this project; add others as required.

��� A.� Section 03300 - Concrete substrate with medium broom finish.

 

��� B.� Section 06100 - Wood substrate.

 

��� C.� Section 07900 - Sealing of joints between deck and wall surfaces.

 

1.3 REFERENCES

Delete references from the list below that are not actually required by the text of the edited section.

��� A.� ASTM D 2047 - Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine.

 

��� B.� ASTM E108� -� Standard Test Methods for Fire Tests of Roof Coverings.

 

1.4 PERFORMANCE REQUIREMENTS

 

��� A.� Provide installed coating which conforms to the following performance requirements:

������� 1.� Fire rating, when tested in accordance with ASTM E 108:

����������� a.� On a non-combustible surface:� Class A.

����������� b.� On a combustible surface:� Class B.

������� 2.� Coefficient of friction, in accordance with ASTM D 2047:� 0.5, minimum.

������� 3.� Thermal properties when exposed to 150 watt flood lamps:� Average rate of heating and maximum temperature less than that of concrete; average rate of cooling greater than that of concrete.

������� 4.� Accelerated weathering, when tested in accordance with ASTM G 23 for 2000 hours:� No surface cracking, blistering, flaking, chalking, or other deleterious effects.

������� 5.� Abrasion resistance, when tested in accordance with ASTM D 1242, Method A, for 1000 revolutions under 1000 gm load:� Less than 20 mils thickness loss.

������� 6.� Water absorption, when testing in accordance with ASTM D 570:� 5 percent, maximum.

������� 7.� Elongation, when tested in accordance with ASTM D 751, Procedure B:� 55 percent, maximum.

������� 8.� Bond strength, when tested in accordance with ASTM C 297, before and after accelerated aging:� 10 psi, minimum.

������� 9.� Percolation, when tested in accordance with ICBO Evaluation Service Acceptance Criteria for Walking Decks:� 0.50 inches, maximum.

������� 10. Concentrated load resistance, when tested in accordance with ICBO Evaluation Service Acceptance Criteria for Walking Decks:� No cracking or breaking of top surface.

 

��� B.� Provide products which comply with Environmental Protection Agency (EPA) V.O.C rulings.

 

1.5 SUBMITTALS

 

��� A.� Submit under provisions of Section 01300.

 

��� B.� Product Data:� Include manufacturer's installation instructions.

Delete one of the following 2 paragraphs on samples.� Selection samples are used to choose from standard colors.� Verification samples are used to confirm custom colors.� If the colors are indicated in the specification, no samples are actually required.

��� C.� Selection Samples:� Two samples 12 x 12 inches in size illustrating color and variation for selection of color(s).

 

��� D.� Verification Samples:� Two samples 12 x 12 inches in size illustrating color and variation for verification of custom color(s).

 

��� E.� Maintenance Data:� Include procedures for stain removal, repairing surface and cleaning.

 

1.6 QUALITY ASSURANCE

 

��� A.� Testing:� Provide test reports or certifications that substantiate compliance with specified performance requirements.

 

��� B.� Installer Qualifications:� Company specializing in resinous matrix coating applications with documented experience and employing an installation supervisor trained by product manufacturer.

 

��� C.� Mockup:� Prepare a mockup of 10 square feet of coating and 3 lineal feet of base for evaluation of workmanship.� When accepted, mockup will constitute the minimum standard for workmanship.� Remove mockup after completion of installation.

 

1.7 DELIVERY, STORAGE AND HANDLING

 

��� A.� Deliver materials in original packages and containers with seals unbroken and bearing manufacturer's labels containing brand name and directions for storage and mixing with other components.

 

��� B.� Store materials in accordance with manufacturer's directions to prevent deterioration from moisture, heat, cold, direct sunlight or other causes.

 

��� C.� Keep materials from freezing.

 

1.8 ENVIRONMENTAL REQUIREMENTS

 

��� A.� Comply with coating manufacturer's directions for maintenance of substrate temperatures, ventilation and other conditions required to execute and protect work.

 

1.9 WARRANTY

 

��� A.� Provide manufacturer's ten (10) year limited warranty for materials only.

 

��� B.� Provide installer's five (5) year warranty including coverage against coating delamination from substrate, degradation of surface finish and leaking.

 

 

PART 2� PRODUCTS

 

2.1 MANUFACTURER

 

��� A.� Provide "ALL DECK Coating System" manufactured by Environmental Coating Systems, Inc., 3321 S. Susan Street, Santa Ana, California 92704.� Telephone: (800) ALL DECK or (714) 641-1340.� Fax: (714) 641‑7006.

���

��� B.� Manufacturer Qualifications:� Manufacturer of a fire retardant waterproof non-skid deck coating for a minimum of 15 years, with a successful installation in the vicinity of the Project that has been in service for at least 4 years.

 

��� C.� No substitutions will be acceptable.

 

2.2 MATERIALS

 

��� A.� Patching Compound:� "All Deck Patching Compound".

 

��� B.� Seam Metal:� 28 gage hot-dipped, zinc-coated sheet metal; 1-1/2 inch wide by 2 feet long.

 

��� C.� Fiberglass Mat:� Use for reinforcing first coat.

 

��� D.� Clear Sealer:� "All Deck Clear Sealer."

 

��� E.� Calking Compound:� "All Deck Caulking Compound."

 

��� F.� Laminating Compound:� "All Deck Laminating Resin"; used to laminate fiberglass mat to prepared substrate.

 

��� G.� Basecoat:� "All Deck Textured Basecoat"; resin and aggregate compound which, when mixed, can be applied by roller, brush, trowel or texture gun.

 

��� H.� Finish Coat:� "All Deck Finish Resin"; final waterproof acrylic coating.

Splatter coating is applied to finished deck for additional non-skid properties or decorative effect.� It can be sprayed over the entire surface or in particular designs using the manufacturer's templates.� Delete if not required.

��� I.� Splatter Coating:� "All Deck Splatter Finish"; sprayed acrylic splatter coat applied to finished deck for additional non-skid properties or decorative effect.

Multi-colored chips are used to create a "confetti" finish.� Delete if not required.

��� J.� Multi-colored Chips:� "All Deck Confetti Finish"; suitable for application in wet finish coat.

 

2.3 COLORS

Delete all but one of the following 3 paragraphs.� If color(s) have already been selected, enter a description in the blank.

��� A.� Provide coating in color(s) selected by Architect from manufacturer's standard color palette.

 

��� B.� Provide coating in custom colors as selected by Architect.

 

��� C.� Provide coating in the following color(s):� ____________

Delete the following paragraph if splatter finish is not required.� Informing the manufacturer that contrasting colors will be required helps him estimate the cost of the installation before colors are selected.

��� D.� Contrasting splatter colors will be required.

 

2.4 MIXING�

 

��� A.� Mix coating components in accordance with manufacturer's printed instructions.

 

 

PART 3� EXECUTION

 

3.1 EXAMINATION

 

��� A.� Verify that substrates are ready to receive work and that substrate surface is clean, dry, and free of substances which could affect bond.

Delete the following paragraph if no concrete substrate is involved.

��� B.� Concrete:� Do not begin work until concrete substrate has cured.

Delete the following paragraph if no wood substrate is involved.

��� C.� Wood:� Do not begin work until wood substrate has been dried to a maximum content moisture content of 12 percent.

 

��� D.� Start of installation constitutes acceptance of substrate.

 

3.2 PREPARATION

 

��� A.� Perform preparation and cleaning procedures in compliance with coating manufacturer's instructions for particular substrate conditions involved and as herein specified.

 

��� B.� Clean substrate surface free of foreign matter.

Delete the following if no concrete substrates are involved.

��� C.� Concrete:�

������� 1.� Grind off all irregularities.

������� 2.� Fill all hairline cracks with patching compound.

������� 3.� Seal with clear sealer.

������� 4.� Seal and reinforce all moving joints with fiberglass mat and calking compound, followed by fiberglass mat and laminating compound.

Delete the following if no wood substrates are involved.

��� D.� Plywood:

Delete the following paragraph if a fire-rated wood installation is not required.

������� 1.� Seal with clear sealer.

������� 2.� Prepare joints with seam metal.

������� 3.� Install flashing and counter flashing as indicated on drawings.

������� 4.� Apply two thin coats of patching compound to all metal, to cover nails, and to feather out, in accordance with manufacturer's instructions.

 

3.3 COATING APPLICATION

 

��� A.� Apply in accordance with manufacturer's printed instructions.

 

��� B.� First Coat:� Fiberglass mat laminated to substrate with laminating compound at the rate of approximately 40-60 square feet per gallon.� Follow manufacturer's instructions for splicing mat and perimeter detailing.

 

��� C.� If there is a substantial time lapse between the first and second coat, or the second and third coat, clean surface free of foreign matter before applying subsequent coats.

If Health Department approval is required, use only TROWEL application.

��� D.� Second Coat: Mix basecoat and apply by brush, roller, trowel or hopper type texture gun.� First, cut in coves and edges.� Then apply to remainder of area, at a coverage rate of approximately 100 square feet per one gallon kit, spray or roll formula.

 

��� E.� Finish Coat:� Apply at rate of 125-150 square feet per gallon.

 

��� F.� Repair bubbles and wrinkles in accordance with manufacturer's instructions for specific type of situation.

Delete splatter finish if not required.� Note:� if more than one type of finish is included on the project, be sure to indicate where each is to be used.

��� G.� Splatter Finish:� Apply at approximate rate of 400 square feet per gallon, per color.

Delete confetti finish if not required.

��� H.� Confetti Finish:� Broadcast multi-colored chips onto wet finish coat at approximate rate of 400 square feet per 4 pound container.

 

3.4 PROTECTION

 

��� A.� Protect deck coating materials from damage and wear during construction operation.� Where temporary covering is required, comply with manufacturer's recommendations for protective materials and method of application.� Remove temporary covering prior to cleaning for final inspection.

 

��� B.� Protect elements surrounding the work of this section from damage of disfigurement.

 

��� C.� Restrict traffic from application area until coating is dry; minimize traffic on coating during the curing period, approximately three weeks.

 

 

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