������������������������ SECTION 07710
��������������� PREFABRICATED ROOF SPECIALTIES
PART 1� GENERAL
1.1 SECTION INCLUDES
��� A.� Roof drains for new roofing.
��� B.� Roof drains for reroofing.
��� C.� Roof drains for retrofitting into existing roof drains.
��� D.� Roof vents and breathers.
��� E.� Soil vent stack flashings.
1.2 RELATED SECTIONS
��� A.� Section 07500 - Membrane Roofing.
��� B.� Section 07510 - Built-Up Bituminous Roofing.
��� C.� Section 07530 - Elastomeric/Plastomeric Sheet Roofing.
��� D.� Section 07535 - Modified Bitumen Sheet Roofing.
��� E.� Section 07560 - Roof Maintenance and Repairs.
��� F.� Section 15410 - Plumbing Piping.
1.3 SUBMITTALS
��� A.� Submit under provisions of Section 01300.
��� B.� Product Data:� Provide manufacturer's standard details and installation instructions.
1.4 PROJECT CONDITIONS
��� A.� Obtain Material Safety Data Sheets (MSDS) from manufacturer if required.
PART 2� PRODUCTS
2.1 MANUFACTURER
��� A.� Provide prefabricated roof specialties fabricated by Marathon Roofing Products Inc, 367 Nagel Drive, Buffalo, New York 14225-4732.� Telephone 716-685-3340 (800-828-8424).� FAX 716-685-1108.
������� 1.� Substitutions will not be acceptable.
2.2 FLANGE/PIPE DRAINS
��� A.� Marathon Century Premium Series Roof Drains:
������� 1.� Straight profile, solid copper construction.
������� 2.� Straight profile, solid copper construction, with clamping ring.
������� 3.� Straight profile, solid copper construction, with clamping ring and extension.
������� 4.� Funnel profile, solid copper construction.
������� 5.� 18-inch diameter flange, 20 oz. copper.
����������� a.� Uncoated.
����������� b.� Primed for adhesion to asphaltic membranes.
����������� c.� PVC-coated, for heat welded membrane attachment.
������� 6.� Perforated copper gravel ring.
������� 7.� Strainer:� 8-inch diameter.
����������� a.� High density polyethylene.
����������� b.� Cast aluminum alloy.
������� 8.� Connections:� Pipe size as indicated on the drawings.
����������� a.� Plain, 9-inch depth.
����������� b.� Plain, 15-inch depth.
����������� c.� Expansion coupler (Fernco) with stainless steel compression clamps; vertical or 90 degree outlet to suit project conditions, or as indicated.
����������� d.� PVC hub (Conectite) fitting, vertical outlet to suit project conditions, or as indicated.
��� B.� Marathon Century Series Roof Drains:
������� 1.� Straight profile, solid copper construction.
������� 2.� 14-inch diameter flange, 16 oz. copper.
����������� a.� Primed for adhesion to asphaltic membranes.
����������� b.� PVC-coated, for heat welded membrane attachment.
������� 3.� Perforated copper gravel ring.
������� 4.� Strainer:� 5-inch diameter.
����������� a.� High density polyethylene.
����������� b.� Cast aluminum alloy.
������� 5.� Connections:� Match pipe size O.D. as indicated on the drawings.
����������� a.� Plain, 9-inch depth.
����������� b.� Plain, 15-inch depth.
����������� c.� Expansion coupler (Fernco) with stainless steel compression clamps; vertical or 90 degree outlet to suit project conditions, or as indicated.
����������� d.� PVC hub (Conectite) fitting, vertical outlet to suit project conditions, or as indicated.
2.3 FLANGE/INSERT RETROFIT DRAINS
��� A.� Marathon Diamond (75) Series Roof Drains:
������� 1.� Straight profile, solid copper construction.� Flange:� 14-inch diameter flange, 16 oz. copper for drain sizes 2 through 4 inch;� 18-inch diameter flange, 20 oz. copper for 5 and 6-inch drain sizes.
������� 2.� Straight profile, solid copper construction, with clamping ring.� Flange:� 14-inch diameter flange, 16 oz. copper for drain sizes 2 through 4 inch;� 18-inch diameter flange, 20 oz. copper for 5 and 6-inch drain sizes.
������� 3.� Straight profile, solid copper construction, with clamping ring and extension.� Flange:� 14-inch diameter flange, 16 oz. copper for drain sizes 2 through 4 inch;� 18-inch diameter flange, 20 oz. copper for 5 and 6-inch drain sizes.
������� 4.� Funnel profile, solid copper construction.� Flange:� 18-inch diameter flange, 20 oz. copper.
������� 5.� Flange coating:
����������� a.� Uncoated.
����������� b.� Primed for adhesion to asphaltic membranes.
����������� c.� PVC-coated, for heat welded membrane attachment.
������� 6.� Perforated copper gravel ring.
������� 7.� Strainer:�
����������� a.� 5-inch diameter for straight profile drain sizes 2 through 4 inch.
����������� b.� 8-inch diameter for straight profile drain sizes 5 and 6-inch.
����������� c.� 8-inch diameter for funnel profile drains.
����������� d.� High density polyethylene.
����������� e.� Cast aluminum alloy.
������� 8.� Connections:� Pipe size as indicated on the drawings; diameter sized to slip inside of existing drain piping.
����������� a.� Plain, 9-inch depth.
����������� b.� Plain, 15-inch depth.
����������� c.� Plain, 12-inch depth.
����������� d.� Plain, 18-inch depth.
2.4 FLANGE/EXPANSION-SLEEVE RETROFIT DRAINS
��� A.� Marathon Proliner Series.
��� ��� 1.� Straight profile.
������� 2.� Straight profile, with clamping ring.�
������� 3.� Straight profile, with clamping ring and extension.
������� 4.� Funnel profile.�
������� 5.� Flange:� 18-inch diameter flange, 20 oz. copper.
����������� a.� Uncoated.
����������� b.� Primed for adhesion to asphaltic membranes.
����������� c.� PVC-coated, for heat welded membrane attachment.
������� 6.� Perforated copper gravel ring.
������� 7.� Strainer:� 8-inch diameter.
����������� a.� High density polyethylene.
����������� b.� Cast aluminum alloy.
������� 8.� Outlet:� Malleable metal alloy.� Pipe size as indicated on the drawings;� diameter sized to slip inside of existing drain piping, with 1/4-inch maximum difference between existing pipe I.D. and outlet O.D.
2.5 FLANGE/MECHANICAL-SEAL RETROFIT DRAINS
��� A.� Marathon ProSeal Series Roof Drains:
������� 1.� Straight profile.
������� 2.� Straight profile,� with clamping ring.�
������� 3.� Straight profile, with clamping ring and extension.
������� 4.� Funnel profile.�
������� 5.� Flange:� 18-inch diameter flange, 20 oz. copper.
����������� a.� Uncoated.
����������� b.� Primed for adhesion to asphaltic membranes.
����������� c.� PVC-coated, for heat welded membrane attachment.
������� 6.� Perforated copper gravel ring.
������� 7.� Strainer:� 8-inch diameter.
����������� a.� High density polyethylene.
����������� b.� Cast aluminum alloy.
������� 8.� Outlet:� Copper outlet with elastomeric mechanical compression seal.� Pipe size as indicated on the drawings;� diameter sized to slip inside of existing drain piping, with 1/4-inch maximum difference between existing pipe I.D. and outlet O.D.
2.6 MECHANICAL DRAINS
��� A.� Marathon Utility Large Roof Drain:� Injection molded PVC drain body with solvent-weld style outlet.
��� B.� Marathon Utility Large Roof Drain:� Injection molded ABS drain body with solvent-weld style outlet.
��� C.� Marathon RD-1:� Epoxy-coated standard size cast iron drain body with no-hub style outlet.
��� D.� Marathon RD-10:� Epoxy-coated large size cast iron drain body with no-hub style outlet.
��� E.� Construction:
������� 1.� Strainer:� Red molded polyethylene dome.
������� 2.� Strainer:� Epoxy-coated metal dome.
������� 3.� Clamping ring:� Epoxy-coated aluminum.
������� 4.� Underdeck clamp:� Aluminum
������� 5.� Adjustable insulation extension flange:� Match insulation thickness.
������� 6.� Bearing pan.
������� 7.� Waterproofing flange.
������� 8.� Flow-control device.
������� 9.� Flexible expansion coupling with stainless steel band clamps.
��� F.� Pipe size as indicated on the drawings.
2.7 PARAPET SCUPPER DRAINS
��� A.� Marathon RD-27.
��� B.� Construction:
������� 1.� Cast aluminum grate, body, and outlet.
������� 2.� Reversible hub connection for 45 or 90-degree outlet.
������� 3.� Angled grate.
������� 4.� Flat grate.
������� 5.� Red epoxy finish.
������� 6.� Nickel bronze finish.
2.8 ROOF VENTS AND BREATHERS
��� A.� Marathon Aluminum Insulvent:
������� 1.� Heavy gage spun aluminum.
������� 2.� Secured cap to prevent entry of wind-blown rain or snow.
������� 3.� 4-inch diameter base opening.
������� 4.� 10-3/4-inch diameter flange.
����������� a.� Uncoated.
����������� b.� Primed for adhesion to asphaltic membranes.
������� 5.� 8-1/2 inches overall height.
������� 6.� One-way valve to prevent moisture re-entry.
������� 7.� Two-way design to allow both exhaust and convective air movement to create equalized pressure.
������� 8.� Expanded polystyrene foam insulation, to prevent condensation.
��� B.� Marathon Aluminum LC Vent (Large Capacity):
������� 1.� Heavy gage spun aluminum.
������� 2.� Secured cap to prevent entry of wind-blown rain or snow.
������� 3.� 8-inch diameter base opening.
������� 4.� 13-inch diameter flange.
����������� a.� Uncoated.
����������� b.� Primed for adhesion to asphaltic membranes.
������� 5.� 6-3/4 inches overall height.
������� 6.� One-way valve to prevent moisture re-entry.
������� 7.� Two-way design to allow both exhaust and convective air movement to create equalized pressure.
������� 8.� Expanded polystyrene foam insulation.
��� C.� Marathon Aluminum SC Vent (Small Capacity):
������� 1.� Heavy gage spun aluminum.
������� 2.� Secured cap to resist vandals.
������� 3.� 2-7/8-inch diameter base opening.
������� 4.� 6-inch diameter flange.
����������� a.� Uncoated.
����������� b.� Primed for adhesion to asphaltic membranes.
������� 5.� 4-1/4 inches overall height.
��� ��� 6.� One-way valve to prevent moisture re-entry.
������� 7.� Two-way design to allow both exhaust and convective air movement to create equalized pressure.
��� D.� Marathon Ex-Flow Insulation Vent:
������� 1.� High density polyethylene construction.
������� 2.� PVC construction.
������� 3.� Secured cap to prevent entry of wind-blown rain or snow.
������� 4.� 5-1/4-inch diameter base opening.
������� 5.� 10-1/2-inch diameter flange.
������� 6.� 8 inches overall height.
������� 7.� One-way valve to prevent moisture re-entry.
��� E.� Marathon M-105 Insulation Breather:
������� 1.� High density polyethylene construction.
������� 2.� PVC construction.
������� 3.� Secured cap to prevent entry of wind-blown rain or snow.
������� 4.� 5-1/4-inch diameter base opening.
������� 5.� 10-1/2-inch diameter flange.
������� 6.� 8 inches overall height.
������� 7.� Two-way design to allow both exhaust and convective air movement to create equalized pressure.
��� F.� Marathon XL-Breather:
������� 1.� High density polyethylene construction.
������� 2.� Secured cap to prevent entry of wind-blown rain or snow.
������� 3.� 5-1/4-inch diameter base opening.
������� 4.� 6-1/4-inch diameter base opening.
������� 5.� 15-inch diameter flange.
������� 6.� 12 inches overall height.
������� 7.� Two-way design to allow both exhaust and convective air movement to create equalized pressure.
��� G.� Marathon Standard Breather:
������� 1.� High density polyethylene construction.
������� 2.� Secured cap to prevent entry of wind-blown rain or snow.
������� 3.� 2-1/4-inch diameter base opening.
������� 4.� 10-inch diameter flange.
������� 5.� 7 inches overall height.
������� 6.� Two-way design to allow both exhaust and convective air movement to create equalized pressure.
������� 7.� Fluted plastic core to allow ventilation of underside of insulation.
��� H.� Marathon Copper Breather:
������� 1.� Solid copper construction with permanently soldered connections.
������� 2.� Cap to prevent entry of wind-blown rain or snow.
������� 3.� 1-3/4-inch diameter base opening.
������� 4.� 11-inch diameter flange.
����������� a.� Uncoated.
����������� b.� Primed for adhesion to asphaltic membranes.
������� 5.� 8 inches overall height.
������� 6.� Two-way design to allow both exhaust and convective air movement to create equalized pressure.
������� 7.� Fluted plastic core to allow ventilation of underside of insulation.
2.9 SOIL VENT STACK FLASHINGS
��� A.� Marathon High Security Vent Stack Flashing:
������� 1.� Lead-free, tamper-resistant construction.
������� 2.� Heavy gage spun aluminum.
������� 3.� 7-inch diameter base opening; 4" DWV pipe capacity with hub.
������� 4.� 15-1/4-inch diameter flange.
������� 5.� 15-1/4 inches overall height.
PART 3� EXECUTION
3.1 EXAMINATION
��� A.� Verify that dimensions are correct and substrate is in proper condition for installation.� Correct unsatisfactory conditions before proceeding with installation.
��� B.� Verify elevation of drain to provide positive drainage.
3.2 PREPARATION
��� A.� Remove bitumen, gravel, debris, adhesives, etc., from existing drain and pipe inlet.� Ensure that surface of drain and pipe inlet is clean and dry;� employ hot air gun if necessary to remove moisture.� Verify that I.D. of existing drain does not exceed O.D. of new outlet by more than 1/4 inch.
��� B.� Verify that deck opening is sufficient to accommodate the O.D. of connector.� Where large existing drain bowl is encountered use funnel profile.� If using new straight profile drain, provide support for the flange by installing 1/2 inch pressure-preservative-treated plywood, rigid high compressive strength insulation, or by filling bowl with spray polyurethane foam.
3.3 ROOF DRAIN INSTALLATION
��� A.� Flange Drains:
������� 1.� Set flange in a full bed of mastic or adhesive, and mechanically fasten flange through roofing assembly to the deck.
������� 2.� Strip in drain flange in accordance with membrane manufacturer's instructions.�
������� 3.� Do not allow flame of torch used to apply modified bitumen to come in contact with flange.
������� 4.� Hand tighten clamping ring with 7/16-inch hand wrench.
3.4 ROOF DRAIN OUTLET CONNECTIONS
��� A.� Flange/Pipe Roof Drains:�
������� 1.� Connect to piping in accordance with provisions specified in Division 15.
������� 2.� Expansion connections:� Hand tighten compression bands with torque wrench calibrated to 60 inch-pounds.� Adjust if required to make water tight.
������� 3.� PVC hub fittings:� Solvent weld using compatible solvent cement in accordance with manufacturer's instructions to achieve a water tight connection.
��� B.� Flange/Sleeve Drains:
������� 1.� Set drain outlet inside of existing drain, using rubber type sealant and O-rings to ensure a water-tight connection between drain and existing pipe.
��� C.� Flange/Expansion-Sleeve Drains:
������� 1.� Apply sealant to outlet and existing drain leader.� Apply an additional amount to top inside of existing drain pipe.� Spread sealant evenly around whole outlet, extending at least 5 inches up lower portion.
������� 2.� Set drain outlet inside of existing drain.�
������� 3.� Expand malleable metal outlet at beginning at top of drain pipe and leaving 1 inch distance between expansions.� Use Proliner Expander Tool Kit with properly sized accessories.� Use 12 half-turns for 3-inch and 4-inch diameter drains, and 9 half-turns for 5-inch and 6-inch diameter drains.� Verify that outlet has been sufficiently expanded to ensure a water-tight connection between drain and existing pipe.� Adjust if necessary.
��� D.� Flange/Mechanical-Seal Retrofit Drains:
������� 1.� Set drain outlet inside of existing drain.
������� 2.� Uniformly tighten the 3 seal screws until quite snug to ensure a water-tight connection between drain and existing pipe.
��� E.� Mechanical Drains:�
������� 1.� Connect to piping in accordance with provisions specified in Division 15.
������� 2.� Expansion connections:� Hand tighten compression bands with torque wrench calibrated to 60 inch-pounds.� Adjust if required to make water tight.
������� 3.� PVC hub fittings:� Solvent weld using compatible solvent cement in accordance with manufacturer's instructions to achieve a water tight connection.
��� F.� Parapet/Scupper Drains:� Connect to piping in accordance with provisions specified in Division 15.
��� G.� Install strainer domes.
3.5 ROOF VENT INSTALLATION
��� A.� Existing Membranes:� Remove bitumen, gravel, debris, adhesives, etc., from area to receive vent.
��� B.� Core through membrane and insulation to deck.
������� 1.� Do not disturb vapor barrier, if any.
������� 2.� Set flange in a full bed of mastic or adhesive.
������� 3.� Strip in vent flange in accordance with membrane manufacturer's instructions.�
������� 4.� Do not allow flame of torch used to apply modified bitumen to come in contact with flange.
3.6 SOIL VENT STACK FLASHING INSTALLATION
��� A.� Set flange in a full bed of mastic or adhesive.
������� 1.� Strip in stack flange in accordance with membrane manufacturer's instructions.�
������� 2.� Do not allow flame of torch used to apply modified bitumen to come in contact with flange.
3.7 CLEANING AND PROTECTION
��� A.� Clean work area of debris associated with roofing specialties.�
��� B.� Protect finished work under provision of Section 01500.
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