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������������������������ SECTION 09800

 

���������������������� SPECIAL COATINGS

This section includes several types of chemical resistant polyamide epoxy systems for interior use.� These systems are generally used in applications where durability, maintainability, and high resistance to abrasion are required.

 

All coatings included in this section are manufactured by Fuller O'Brien Paints, headquartered at the following address:

��� 395 Oyster Point Boulevard

��� Suite 350

��� South San Francisco, CA� 94080

��� Telephone:� 415-871-6060

 

A key element of this specification is the schedule at the end, organized by substrate and system type.� We recommend that you begin the editing of this section with the schedule, deleting all systems not needed on the project, before modifying the rest of the document.

 

PART 1� GENERAL

 

1.1 SECTION INCLUDES

 

��� A.� Preparation of substrate surfaces.

 

��� B.� Application of special coatings.

 

1.2 RELATED SECTIONS

 

��� A.� Section _____ - ________________:� Wall surfaces scheduled for special coatings.

 

��� B.� Section _____ - ________________:� Floor surfaces scheduled for special coatings.

 

��� C.� Section 09910 - Exterior Painting.

 

��� D.� Section 09920 - Interior Painting.

 

1.3 SUBMITTALS

 

��� A.� Submit under provisions of Section 01300.

 

��� B.� Product Data:� Provide manufacturer's printed product data on all coatings specified, including preparation and application instructions.

 

��� C.� Selection Samples:� Provide two sets of samples not less than one inch by two inches in size illustrating range of colors and textures available for each finishing product specified.

 

��� D.� Verification Samples:� Provide two samples of not less than six inches square illustrating selected colors and textures for each color specified.

 

1.4 DELIVERY, STORAGE, AND HANDLING

 

��� A.� Deliver, store, and protect products under provisions of Section 01600.

 

��� B.� Deliver products to site in sealed and labeled containers.� Labels shall include manufacturer's name, type of coating, brand name, lot number, estimated coverage, surface preparation requirements, drying time, cleanup instructions, color designation, and instructions for mixing.

 

��� C.� Store special coatings in covered, ventilated area at minimum ambient temperature of 45 degrees F and maximum ambient temperature of 90 degrees F.

 

1.5 MOCK-UP

 

��� A.� Provide mock-up of special coatings under provision of Section 01400.

 

��� B.� Provide one mockup of each system specified, not less than 8 feet long by 8 feet high, accurately illustrating coating thickness, color, and surface sheen.

 

��� C.� Locate mock-up where indicated on the drawings.

Delete paragraph above or below.

��� D.� Locate mock-up where directed by the Architect.

 

��� E.� Mock-up may remain as part of the finished Work.

 

1.6 ENVIRONMENTAL REQUIREMENTS

 

��� A.� Do not apply products of this section when temperature is below 55 degrees F or above 90 degrees F.� Do not apply coatings when humidity is in excess of manufacturer's recommended limit.

 

��� B.� Maintain specified temperature range not less than 24 hours before beginning application and not less than 72 hours after completing application.

 

��� C.� Restrict traffic in areas where special coatings are being applied and while they are curing.

 

1.7 EXTRA MATERIALS

 

��� A.� Furnish extra materials under provisions of Section 01700.

 

��� B.� Deliver to Owner 2 gallons of each special coating in each color required for Project.

������� 1.� Mark each container with color and room names or numbers where coating was used, without obscuring manufacturer's label.

 

 

PART 2� PRODUCTS

 

2.1 MANUFACTURER

 

��� A.� Provide products manufactured by Fuller O'Brien Paints, headquartered at 395 Oyster Point Boulevard, Suite 350, South San Francisco, CA� 94080.

 

��� B.� Substitutions will not be acceptable.

 

2.2 MATERIALS

 

��� A.� Coatings:� 2 component type polyamide epoxies requiring field mixing.

������� 1.� Colors:� Provide colors selected by Architect from manufacturer's standard color range.

������� 2.� Colors:� Provide colors as scheduled.

������� 3.� Colors:� ___________________________.

 

��� B.� Accessories:� Provide other materials required for proper installation as recommended by manufacturer of special coatings products.

 

 

PART 3� EXECUTION

 

3.1 EXAMINATION

 

��� A.� Verify that site environmental conditions are appropriate and substrates are in proper condition to receive work of this section.

 

��� B.� Measure moisture content of surfaces using an electronic moisture meter.� Do not begin application of coatings unless moisture content of surfaces is below the following maximum values:

������� 1.� Gypsum wallboard:� 12 percent.

������� 2.� Plaster:� 12 percent.

������� 3.� Masonry surfaces:� 12 percent.

������� 4.� Wood surfaces:� 15 percent.

������� 5.� Concrete surfaces:� 16 percent.

 

3.2 PREPARATION

 

��� A.� Remove or mask electrical plates, hardware, light fixture trim, and similar fittings prior to beginning painting operations.

 

��� B.� Correct defects and clean surfaces affecting work of this section.� Remove existing coatings that are flaking or otherwise in unacceptable condition to receive paint.

 

��� C.� Remove mildew from impervious surfaces by scrubbing with solution of trisodium phosphate and bleach.� Rinse with clean water and allow substrate to dry.

 

��� D.� Masonry Surfaces:� Remove dirt, loose mortar, scale, salts, alkalies, and other detrimental substances.� Remove oils and grease with solution of trisodium phosphate;� rinse well and allow to dry.

������� 1.� Verify masonry joints are struck flush.

 

��� E.� Concrete:� Remove dirt and grease, acid etch, and rinse with clear water.

 

��� F.� Plaster and Drywall:� Fill hairline cracks, small holes, and imperfections with patching compound, then smooth patches to match adjacent surfaces.

 

��� G.� Wood:� Remove dirt and foreign matter. Patch knots, pitch pockets, and other surface imperfections with patching compound and seal with sealer recommended by special coatings manufacturer.

 

��� H.� Galvanized Metal Surfaces:� Remove oils and wash with solvent.

 

3.3 APPLICATION

 

��� A.� Apply special coatings in accordance with manufacturer's printed instructions.� Do not apply coatings to surfaces that are not dry.

 

��� B.� Apply each coat to uniform thickness and finish, with each coat slightly darker than preceding coat.� Allow each coat to dry thoroughly before applying next coat.

 

3.4 CLEANING AND PROTECTION

 

��� A.� Keep project premises free of debris related to special coatings.� Collect material that may constitute a fire hazard, place in closed metal containers, and remove daily from site.

 

��� B.� Protect work adjacent to special coatings operations from spatters and spills.� Immediately remove special coating that falls on finished surfaces not scheduled to receive it, using materials and techniques that will not damage affected surfaces.

 

3.5 SCHEDULE

Select substrates and finishes required for Project;� delete others.� Note:� XX following product number indicates availability in colors.

��� A.� Wood:

������� 1.� High Gloss Finish:

����������� a.� Two Component Polyamide Epoxy:

�������������� 1)� 1 coat 320-04 Ful-Prime.

Note:� The following coating may not be available in all areas.

�������������� 2)� 2 coats 617-XX Mira-Plate Gloss Epoxy.

����������� b.� Two Component Waterborne Polyamide Epoxy:

�������������� 1)� 3 coats 618-XX Mira-Plate II Waterborne Gloss Epoxy.

������� 2.� Satin Finish:

����������� a.� Two Component Polyamide Epoxy:

�������������� 1)� 1 coat 320-04 Ful-Prime.

Note:� The following coating may not be available in all areas.

�������������� 2)� 2 coats 617-XX Mira-Plate Satin Epoxy.

����������� b.� Two Component Waterborne Polyamide Epoxy:

�������������� 1)� 3 coats 618-XX Mira-Plate II Waterborne Satin Epoxy.

 

��� B.� Plaster:

������� 1.� High Gloss Finish:

����������� a.� Two Component Polyamide Epoxy:

�������������� 1)� 1 coat 220-06 Wall Primer-Sealer.

�������������� 2)� 1 coat 320-04 Ful-Prime.

Note:� The following coating may not be available in all areas.

�������������� 3)� 1 coat 617-XX Mira-Plate Gloss Epoxy.

����������� b.� Two Component Waterborne Polyamide Epoxy:

�������������� 1)� 3 coats 618-XX Mira-Plate II Waterborne Gloss Epoxy.

������� 2.� Satin Finish:

����������� a.� Two Component Polyamide Epoxy:

�������������� 1)� 1 coat 220-06 Wall Primer-Sealer.

�������������� 2)� 1 coat 320-04 Ful-Prime.

Note:� The following coating may not be available in all areas.

�������������� 3)� 1 coat 617-XX Mira-Plate Satin Epoxy.

����������� b.� Two Component Waterborne Polyamide Epoxy:

�������������� 1)� 3 coats 618-XX Mira-Plate II Waterborne Satin Epoxy.

 

��� C.� Drywall:

������� 1.� High Gloss Stipple Finish:

����������� a.� Two Component Polyamide Epoxy:

�������������� 1)� 1 coat 209-00 Latex Flat Stipple.

�������������� 2)� 1 coat 220-20 Pro-Tech Wall Primer.

Note:� The following coating may not be available in all areas.

�������������� 3)� 1 coat 617-XX Mira-Plate Gloss Epoxy.

����������� b.� Two Component Waterborne Polyamide Epoxy:

�������������� 1)� 1 coat 209-00 Latex Flat Stipple.

�������������� 2)� 2 coats 618-XX Mira-Plate II Waterborne Gloss Epoxy.

������� 2.� Satin Stipple Finish:

����������� a.� Two Component Polyamide Epoxy:

�������������� 1)� 1 coat 209-00 Latex Flat Stipple.

�������������� 2)� 1 coat 220-20 Pro-Tech Wall Primer.

Note:� The following coating may not be available in all areas.

�������������� 3)� 1 coat 617-XX Mira-Plate Satin Epoxy.

����������� b.� Two Component Waterborne Polyamide Epoxy:

�������������� 1)� 1 coat 209-00 Latex Flat Stipple.

�������������� 2)� 2 coats 618-XX Mira-Plate II Waterborne Satin Epoxy.

������� 3.� High Gloss Finish:

����������� a.� Two Component Polyamide Epoxy:

�������������� 1)� 1 coat 220-20 Pro-Tech Wall Primer.

Note:� The following coating may not be available in all areas.

�������������� 2)� 2 coats 617-XX Mira-Plate Gloss Epoxy.

����������� b.� Two Component Waterborne Polyamide Epoxy:

�������������� 1)� 1 coat 220-20 Pro-Tech Latex Wall Primer.

�������������� 2)� 2 coats 618-XX Mira=Plate II Waterborne Gloss Epoxy.

������� 4.� Satin Finish:

����������� a.� Two Component Polyamide Epoxy:

�������������� 1)� 1 coat 220-20 Pro-Tech Wall Primer.

Note:� The following coating may not be available in all areas.

�������������� 2)� 2 coats 617-XX Mira-Plate Satin Epoxy.

����������� b.� Two Component Waterborne Polyamide Epoxy:

�������������� 1)� 1 coat 220-20 Pro-Tech Latex Wall Primer.

�������������� 2)� 2 coats 618-XX Mira=Plate II Waterborne Satin Epoxy.

 

��� D.� Metal Substrates, Including Machinery, Equipment and Fixtures:

������� 1.� High Gloss Finish:

����������� a.� Two Component Polyamide Epoxy:

�������������� 1)� Primer:� 1 coat 617-XX Mira-Plate� Epoxy (thinned 10-25 percent).

Select primer above or below.� Note:� Primer above may not be available in all areas.

�������������� 2)� Primer:� 1 coat 618-XX Mira-Plate II Waterborne.

�������������� 3)� Finish:� 1 or 2 coats 617-XX Mira-Plate Gloss Epoxy.

Select finish coating above or below.� Note:� Coating above may not be available in all areas.

�������������� 4)� Finish:� 1 or 2 coats 618-XX Mira-Plate II Waterborne Gloss Epoxy.

Note:� The following system may not be available in all areas.

������� 2.� Satin Finish:

����������� a.� Two Component Polyamide Epoxy.

�������������� 1)� Primer:� 1 coat 617-XX Mira-Plate Epoxy (thinned up to 25 percent).

�������������� 2)� Finish:� 2 coats 617-XX Mira-Plate Satin Epoxy.

 

��� E.� Concrete Block and Pumice Block:

������� 1.� High Gloss Finish:

����������� a.� Two Component Polyamide Epoxy:

�������������� 1)� 1 coat 280-00 Interior/Exterior Latex Block Filler.

Note:� The following finish coating may not be available in all areas.

�������������� 2)� 2 coats 617-XX Mira-Plate Gloss Epoxy.

����������� b.� Two Component Waterborne Polyamide Epoxy:

�������������� 1)� 1 coat 280-00 Interior/Exterior Latex Block Filler.

�������������� 2)� 2 coats 618-XX Mira-Plate II Waterborne Gloss Epoxy.

������� 2.� Satin Finish:

����������� a.� Two Component Polyamide Epoxy:

�������������� 1)� 1 coat 280-00 Interior/Exterior Latex Block Filler.

Note:� The following finish coating may not be available in all areas.

�������������� 2)� 2 coats 617-XX Mira-Plate Satin Epoxy.

����������� b.� Two Component Waterborne Polyamide Epoxy:

�������������� 1)� 1 coat 280-00 Interior/Exterior Latex Block Filler.

�������������� 2)� 2 coats 618-XX Mira-Plate II Waterborne Satin Epoxy.

 

��� F.� Concrete Substrates:

������� 1.� High Gloss Finish:

Note:� The following system may not be available in all areas.

����������� a.� Two Component Polyamide Epoxy:

�������������� 1)� Primer:� 1 coat 617-XX Mira-Plate Epoxy (thinned 10-25 percent).

�������������� 2)� Finish:� 2 coats 617-XX Mira-Plate Gloss Epoxy.

����������� b.� Two Component Waterborne Polyamide Epoxy:

�������������� 1)� 1 coat 618-53/54 Mira-Plate II Primer and Surface Conditioner.

�������������� 2)� 2 coats 618-XX Mira-Plate II Waterborne Gloss Epoxy.

������� 2.� Satin Finish:

Note:� The following system may not be available in all areas.

����������� a.� Two Component Polyamide Epoxy:

�������������� 1)� Primer:� 1 coat 617-XX Mira-Plate Epoxy (thinned 10-25 percent).

�������������� 2)� Finish:� 2 coats 617-XX Mira-Plate Satin Epoxy.

����������� b.� Two Component Waterborne Polyamide Epoxy:

�������������� 1)� 1 coat 618-53/54 Mira-Plate II Primer and Surface Conditioner.

�������������� 2)� 2 coats 618-XX Mira-Plate II Waterborne Satin Epoxy.

 

 

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